Why Three-Way Catalytic Converters (TWC) Are Used in Modern IC Engine Vehicles
A Three-Way Catalytic Converter (TWC) is employed in modern SI engine-driven vehicles primarily to simultaneously reduce all three major pollutants in the exhaust:
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CO (Carbon Monoxide)
-
HC (Unburned Hydrocarbons)
-
NOx (Oxides of Nitrogen)
Functions of a TWC:
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Oxidation of CO → CO₂
-
Oxidation of HC → CO₂ + H₂O
-
Reduction of NOx → N₂ + O₂
Why It’s Called “Three-Way”:
It performs three reactions simultaneously:
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2 oxidation reactions (for CO and HC)
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1 reduction reaction (for NOx)
But for the TWC to work effectively, the air-fuel ratio (A/F ratio) must be kept very close to stoichiometric (≈ 14.7:1 for gasoline) using a closed-loop control system with oxygen sensors (lambda sensors).
Air-Fuel Ratio vs Pollutant Emissions Chart (Qualitative)
Below is a simplified conceptual chart of pollution vs. air-fuel ratio:
Emissions vs. Air-Fuel Ratio
|
| NOx
| /\
| / \
| / \
| / \
|------/--------\----- A/F Ratio (14.7)
| / \ \
| / \ \
| / \ \
| / \ \
| CO \ HC
|----------------------------->
Rich Lean
-
CO and HC are high on rich side (A/F < 14.7).
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NOx peaks at stoichiometric or slightly lean conditions (A/F ~14.7–15.5).
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Best compromise point is at stoichiometric ratio, where the TWC can act on all pollutants effectively.
Conversion Efficiency vs Air-Fuel Ratio
This graph shows how effective the catalytic converter is at different A/F ratios:
Conversion Efficiency (%)
|
| NOx
| /‾‾‾\
| / \
|-----/ \----- A/F Ratio (14.7)
| / \ CO, HC
| / \ /
| / \ /
| / /
|/ /
|---------------------->
Rich Stoichiometric Lean
-
Maximum conversion efficiency for all three pollutants occurs around stoichiometric (λ = 1).
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If the mixture is too rich: high CO and HC, poor NOx reduction.
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If the mixture is too lean: high NOx, poor CO and HC conversion.
Conclusion:
Modern IC engines use Three-Way Catalytic Converters because:
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They are most effective when A/F ratio is precisely controlled near stoichiometric.
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They significantly reduce CO, HC, and NOx emissions simultaneously.
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They are essential for meeting strict emission norms like Bharat Stage VI / Euro 6.
Therefore, engine control units (ECUs), oxygen sensors, and TWC together form a closed-loop emission control system in modern SI engine vehicles.
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